Bend Radius For Steel Sheet

Bend radius throughout the sheet metal design is kept constant to take the advantage of using the same tool during manufacturing.

Bend radius for steel sheet.

Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal. The most common problem with bending a piece of sheet metal too tightly is. Each and every bend in a piece of sheet metal has a certain minimum internal radius that needs to be taken into account when planning the design of a sheet metal form. Bending sheet metal by hand is a manageable task if the piece of sheet metal is small and thin enough to handle.

Minimum sheet metal flange bend length is required to avoid cracks in the bending area. The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase. You will need to know your material thickness mt the bend angle b the inside radius ir and the k factor k. I can now see that the minimum flange length is 8 5 mm for such a bend so i have to keep it in mind when designing.

The minimum bend radius data shown in these charts is measured to the inside of the bend. We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts. If a piece of material is bent too tightly problems can occur. Divide 50 by the material s reduction percentage as specified by the material supplier subtract by 1 and then multiply by the plate thickness.

Minimum sheet metal bend length recommendations. Let s say i have a 2 mm thick sheet and i want to bend it. Bend radii minimum bend sizes. It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii.

It is possible to choose other bends if you require but additional lead time and tooling charges may apply. Use this document to choose values that are both manufacturable and meet your needs. Larger bend radii require about the same force for bottoming as they do for air bending however smaller radii require greater force up to five times as much than air bending. The material thickness will be measured in decimal form not by the gauge number.

You described a rough rule to find a steel s minimum bend radius. The problem with bending too tightly. To keep it simple i also use a 2 mm inside radius. In a previous bending basics article you mention a material s tensile reduction percentage used for calculating the minimum inside bend radius of various metals.

The bending radius must be at least 0 8 t to 2 t for sheet steel. Most frequently expensive sheet metal bending tools called brakes are used to bend sheet metal but you can also complete this task without one.